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Showing posts from January, 2025

Computational Fluid Dynamics (CFD)

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  Computational fluid dynamics (CFD) is a computer-based technique that analyzes and predicts the behavior of fluids. The Navier-Stokes equations are the fundamental set of equations used in Computational Fluid Dynamics (CFD) to simulate and analyze fluid flow behavior, essentially acting as the core mathematical foundation for most CFD simulations; meaning that CFD primarily relies on solving the Navier-Stokes equations numerically to predict fluid dynamics in various engineering applications.  The Navier-Stokes equations are  a set of partial differential equations that govern the flow of viscous fluids in computational fluid dynamics (CFD) .  The equations are based on Newton's laws of motion and the principle of mass conservation.   Key points about CFD basics: Governing Equations: The foundation of CFD lies in the fundamental equations of fluid dynamics, which describe how mass, momentum, and energy are conserved within a fluid flow.  Numerical Methods...

Iron Iron Carbide Diagram

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    Different Phases α-ferrite Existing at low temperatures and low carbon content, α-ferrite is a solid solution of carbon in BCC Fe. This phase is stable at room temperature. In the graph, it can be seen as a sliver on the left edge with Y-axis on the left side and A2 on the right. This phase is magnetic below 768°C. It has a maximum carbon content of 0.022 % and it will transform to γ-austenite at 912°C as shown in the graph. γ-austenite This phase is a solid solution of carbon in FCC Fe with a maximum solubility of 2.14% C. On further heating, it converts into BCC δ-ferrite at 1395°C. γ-austenite is unstable at temperatures below eutectic temperature (727°C) unless cooled rapidly. This phase is non-magnetic. δ-ferrite This phase has a similar structure as that of α-ferrite but exists only at high temperatures. The phase can be spotted at the top left corner in the graph. It has a melting point of 1538°C. Fe3C or cementite Cementite is a metastable phase of...

What is Composite Materials?

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  Composite materials are made by combining two or more different materials that have different physical and chemical properties. The different components of a composite material are distinct from each other even at a macroscopic level. Properties of composite materials   High corrosion resistance High fatigue resistance High impact strength Low weight-to-strength ratio Low thermal and electrical conductivity High wear resistance Creep resistant Examples of composite materials Reinforced concrete A composite material made of concrete and steel   Wood-plastic composite A composite material made of wood fiber or flour cast in plastic   Fibreglass A composite material made of small glass shards held together by resin and other components   Polymer matrix composites A broad category of composites made of a polymer-based matrix reinforced with fibers   Engineered wood A composite material made of manufactured wood combined with...

What is Lean Manufacturing ?

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      Lean manufacturing is a production system that aims to increase productivity and reduce waste. It's also known as lean production. It is a production methodology that focuses on minimizing waste while maximizing efficiency and value for the customer. It originated from the Toyota Production System (TPS) and is widely used in industries like automotive, aerospace, and general manufacturing. How it works Identify waste : Identify activities that don't add value to the product or service  Eliminate waste : Remove activities that consume resources without adding value  Improve flow : Use visual tools to analyze and improve the flow of materials and information  Create a culture of improvement : Use principles like Kaizen (continuous improvement) to create a culture of improvement  Benefits : reduced lead times, reduced operating costs, and improved product quality.          Principles  Key Lean Manufacturing To...